Quality Control for Zero-Defect Standards
At Spartan Fastener, our primary goal is to achieve zero defects PPM (parts per million), particularly when producing mission-critical precision components for the automotive industry. To reach this standard, we have invested heavily in the most advanced inspection and sorting equipment available today. The reliability of our quality process is so well-regarded that many other fastener and precision parts manufacturers choose to run their products through our specialized inspection machines before they are boxed and shipped to their final destinations.
By integrating this level of scrutiny directly into our cold forming workflow, we ensure that the inherent strength of a cold-formed part is matched by its dimensional perfection. Because cold heading reconfigures the grain flow of the metal rather than cutting it, our quality systems are designed to verify that this structural integrity remains consistent across millions of units.
LaserLab | Precision Cold Forming Process Control
Our first line of defense in quality is the LaserLab, manufactured by General Inspection Inc. This advanced piece of equipment provides real-time manufacturing process control by utilizing incredibly accurate and precise measurements. By using LaserLab technology, we can measure cold-formed parts at a much more frequent interval during the production run. This frequent monitoring drastically improves overall cold forming part quality and reduces material scrap, which ultimately lowers piece costs for our customers. The LaserLab is highly versatile, capable of handling complex cold-headed components up to 6 inches in length.
Mectron Sorter | 360-Degree Inspection
For the final high-speed validation of our products, we utilize the Mectron Sorter, manufactured by Mectron Engineering Co. This system provides a comprehensive 360-degree inspection of every single piece, analyzing both specific part features and exact measurements. Using a sophisticated array of lasers to "see" defects, the system identifies any area where the cold forming process may have varied from the original part print.
In addition to its sorting capabilities, the Mectron system collects and saves critical production data, allowing for full traceability and process analysis. This sorter is a powerhouse for high-volume orders, handling parts from .060 inches to 1.180 inches in diameter and up to 8 inches in length, with processing rates reaching up to 300 parts per minute.
Our Industry Certifications | The Foundation of Consistency
Our commitment to quality is validated by our adherence to the most rigorous international standards. These certifications aren't just badges; they are active frameworks that dictate how we ensure the quality and consistency of every cold-formed product we produce.
ISO 9001:201 Certification: As an ISO 9001:2015 certified manufacturer, we follow a globally recognized Quality Management System (QMS). This certification is beneficial to our customers because it guarantees that our cold forming processes are consistent, repeatable, and subject to continuous internal audits. It ensures that the high-quality part you receive on day one is the same high-quality part you receive on day 1,000. For our clients, this translates to a reliable supply chain where every cold heading project is handled with a documented level of professional oversight and a focus on continuous process improvement.
IATF 16949:2016 Certification: The IATF 16949:2016 is one of the most demanding quality standards in the world, specifically developed for the automotive industry. Maintaining this certification requires a relentless focus on defect prevention and the reduction of variation and waste. Because cold-formed automotive fasteners often serve in safety-critical applications, this status proves that Spartan Fastener has the technical capability and the disciplined quality culture required to meet the high-stress demands of the global cold forming supply chain. It provides our partners with the peace of mind that every component has been produced under a regime of strict risk management and meticulous detail.
Spartan Fastener Suppliers
Follow this link to access Spartan Fastener's Supplier Requirements Manual.